Fuel Storage
The smaller fuel canisters and larger refueling tanks should be stored in a different complex or building so as to be more secure. To add more safety, all areas in the vicinity should have "No Smoking" signs are clearly displayed. Ideally, the fuel tanks must be stored in a secure enclosure that can just be accessed by authorized employees. It is essential for the safety of the operator, as well as everybody they work with, that these safety measures are strictly complied with.
The fuel enclosure itself has to be protected from vehicle impact. Using retaining systems like concrete bumpers for example, could accomplish this job. Other retaining methods can be utilized. It is also important to have a fire extinguisher present at the refueling station. Moreover, anyone who is operating the fueling station should be trained and also has to be trained to operate the fire extinguisher effectively and safely. When it comes to the fuel aspect, safety is of utmost importance.
Operator Training
The Occupational Safety and Health Administration requires that all operators utilizing a lift truck must be correctly trained. This training includes a classroom portion in addition to hands-on training. When the training sessions have been completed, the person should be tested to be able to show that they understand the training materials. A part of this training also covers the correct method of the refueling process of the lift truck. The training also includes precautions involved for the refueling of any unit they could be driving and site-specific procedures.
Medical Treatment
There should be a Material Safety Data Sheet or MSDS center located within the facility where the lift truck is operating. This center would include the MSDSs for all chemicals and solvents that are used on site. This would also cover the propane which is used to refuel the unit, along with the acid in the forklift battery.
MSDSs sheets have to be available for all workers at all times. If any exposure incident happens for instance, the person has to be evaluated right away. If any medical attention is needed, to must be given without any delay. Generally, if you are not certain if medical care is needed, as a general rule; have the injury examined by a physician if you fear it is severe. Always better to be safe than sorry.